Decoding static stone crushers
Static stone crushers can handle a variety of materials and are suitable for heavy-duty applications. They can also handle hard and abrasive rocks, which gives it an extra edge.
Machines which are stationary and used to crush stones and rocks for construction purposes are called static stone crushers. They are fixed to a particular location. Static stone crushers are commonly used in quarries, mines and construction sites where large quantities of stones or rocks need to be crushed into smaller sizes.
There are different sizes of static stone crushers, with varying capacities, depending on the application and the material to be crushed. A static stone crusher consists of a feed hopper, a crushing chamber, a discharge chute and a motor. Stones are fed into the feed hopper. The motor drives the crushing chamber which consists of a set of jaws or a cone crusher. After the stones are crushed, it is then discharged through the chute.
The three major advantages of the static stone crushers are durability, efficiency and reliability. Static stone crushers can handle a variety of materials and are suitable for heavy-duty applications. They can also handle hard and abrasive rocks, which gives it an extra edge.
Site locations which have limited space or requires frequent movement of the crushing equipment cannot use static stone crushers.
When there is a requirement to produce aggregates for use in the construction of roads, bridges, buildings and other infrastructure projects, static stone crushers are used in compliance with the guidelines set by the government. This is an important aspect to protect the environment and health and safety of the workers and residents.
What are the benefits offered by the static stone crushers? Their capacity to crush large quantities of stones and rocks within a short duration makes it apt for high-volume production. It has been designed for long-term operation, making it a reliable and cost-effective investment. Durability is certainly its plus point. It requires less maintenance comparatively and has lower operating costs when compared to mobile crushers. The fact that they can produce consistent and high-quality aggregates, ensures construction projects meet the required standards and specifications.
At a time when everyone talks about sustainability and environment impact, static stone crushers have an advantage. It produces less dust and noise pollution compared to mobile crushers. Did you know that static stone crushers are safer to operate than mobile crushers because they are fixed to a location and has lesser risk of accidents.
The main difference between stationary and mobile crushers is their mobility. Stationary crushers are typically found in quarries, while mobile crushers are more commonly seen in construction sites or other outdoor locations. Stationary crushers tend to produce higher quality material but are limited to a specific area. Mobile crushers are more flexible and can reached areas that may be inaccessible by stationary crushers.
While mobile crushers may have additional features like built-in screen, conveyor or generator and may be more versatile than stationary crushers, static crushers are robust and usually located in a quarry or a mine. Static crushers have more precise control over the size and shape of the crushed material and there is no need for a transportation permit or license.
There are many companies in India that make static stone crushers. Propel Industries is one of the leading manufacturers of static crushing and screening equipment in India. Their products include jaw crusher, cone crushers and vertical shaft impactors.
Puzzolana Machinery Fabricators is another big name making static and mobile crushing and screening equipment in India. Their product range includes jaw crushers, cone crushers, and impact crusher.
Metso India is a global supplier of equipment and services for the mining, aggregates, recycling, and process industries. They offer a range of static crushing and screening equipment, including jaw crushers, cone crushers, and horizontal shaft impactors (HSI).
Torsa Machines Limited is one of the leading manufacturers of crushing and screening equipment in India. They offer a range of static and mobile crushers, including jaw crushers, cone crushers, and impact crushers.
Terex India is a global supplier of equipment and services for the construction, infrastructure, quarrying, recycling, and mining industries. They offer a range of static and mobile crushing and screening equipment, including jaw crushers, cone crushers, and vertical shaft impactors (VSI).
Kerala-based Hailstone industries also manufacturers jaw crushers, cone crushers and impact crushers.
Thyssenkrupp offers a wide range of crushers that are designed to take on any crushing job. Different types of crushers are used for crushing different types of materials – ranging from stones to soft coal to very hard iron ore. Each type of crusher comes in various sizes, with selection dependent on the requirement of particular capacity, feed and crushed product size. They can be used for stationary and mobile applications.
Metso crushing and screening plants offering covers tailored and pre-designed stationary plants along with process optimization and plant upgrades.
As per www.metso.com, Metso PrimeSite solution is a one-stop offering which includes every element needed when a new stationary crushing and screening plant has to be setup. It is tailor-made as per the requirements of the customers. Metso will take care of the steps from process planning to engineering, equipment and after sales support.
Metso Nordplant is a stationary crushing and screening plant built using pre-designed modules, which allow quick delivery and easy assembly to get the plant up and running in the time available. Customers can opt for either building a complete, totally new plant or upgrading the existing plant. Pre-designed plants provide high efficiency and industrial performance for quick return on investment.
Metso SiteBooster is a complete optimization solution for stationary crushing and screening plants. It is a clearly laid-out project where crushing and screening process is audited, along with the equipment of the quarry. The goals are based on the specifications and the budget. The upgrade is implemented with minimal interference to the plant production. Through this, customers stand benefitted by the new level of productivity.
These are some of the companies that are known for their quality, reliability, and innovation in the field of static stone crushers in India. They comply with the regulatory standards set by the government and strive to provide their customers with the best possible products and services.
